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In order to create rubber mold, we use silver master mold as a main form. The make of rubber is Castaldo. By placing the actual master mold in the raw rubber and covering it with layers.
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Metal Master Mold Perfection Takes Craftsmanship To meet the various demands each market has in both quality and manufacturing speed, we fuse state-of-art production equipment, expert handcrafting process, and stringent quality protocols. Cutting Silicone Molds Manual Polishing Hand-set Gems Your Unrivaled Partner in Jewelry Industry
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Creating a Rubber Mold Creating high quality rubber molds can be a bit tricky. I thought you might like to see how I go about it. I started the job by making this sterling silver master model according to the design specifications. Then I soldered a three millimeter brass sprue rod onto to the bottom of the shank.
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Basically, the process of mass production requires creating a mold for wax master models and then new plaster molds for each piece casted with metal. To make custom jewelry like wedding rings using traditional methods, the master would usually require somewhere between 2-4 weeks, with some companies even asking for at least 6-8 weeks to fully.
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Cutting a rubber mold is a master craft in itself. A rubber mold is heat-formed around the metal master. When it's cured, the mold must be cut to remove the model and ensure two critical outcomes: the successful injection of molten wax to completely fill the mold cavity and the release of the resulting wax replica without distortion or breakage.
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Method 1 Crafting Your Mold Download Article 1 Carve a piece of hard modeling wax into your desired shape. Start simple for now, as complex molds are much harder to keep together at first. Get a piece of modeling wax and use a precision knife, Dremel, and any other tool needed to make a model of your jewelry.
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First, a designer or artist creates a model (master pattern) from wax, clay, wood, plastic, metal or other material. Wax is typically used for costume jewelry models, as it can capture tiny details and nuances of shape. The model is impressed into a two-part master mold (die) that is made from plaster or rubber.
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1. Traditional Method. The traditional process is an antique method. It directly tackles metal to form master molds. Firstly, molten metal is made. After that, it is cooled down to form a silver rod. Next, the rod is rolled to be a thinner sheet before being cut following the layout.
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The mold frame will hold everything together. There are different materials available to make molds. I use a natural rubber material that comes in large flat sheets. I take a sheet of the rubber material and cut out rectangles the same size as the hollow in the center of the mold frame. I put a layer of rubber in the bottom of the mold frame.
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The master could be used over and over again to make new molds so that the manufacturer could continue to make a particular design for decades with no discernible differences in the finished product. As John says, it's really only useful if the design is to be reproduced many hundreds or thousands of times.
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